Research, Compliance and Ethics Careers | Welding Process Engineer

Welding Process Engineer

Career Area: Engineering

Occupation Group: Chemical, Biomedical, and Related Engineering

Salary

Percentile wages tell how much a certain percentage of an overall population in a geographic area or within a given industry or field makes. The percentile wage estimate is the value of a wage below which a certain percent of workers fall.

An example would be the 25th percentile, 25 percent of workers employed in that occupation earn less and 75 percent earn more than the estimated wage value. At the 75th percentile, 75 percent of workers employed in that occupation earn less and 25 percent earn more than the estimated wage value.

A typical Welding Process Engineer earns the following wages (national and state):

State

The average salary in North Carolina for those pursuing this career is $86,964

*The salaries depicted here are representative of the range of salaries posted in job listings over the past year. Living wage in North Carolina is $30,000.

National

The average salary in the United States for those pursuing this career is $80,416

*The salaries depicted here are representative of the range of salaries posted in job listings over the past year. Living wage in North Carolina is $30,000.

What Does a Professional in this Career Do?

Develops and engineers improvements in welding equipment and processes at a manufacturing company. Develops efficient and safe welding processes and maintains welding systems. May develop or modify robotic welding or automatic welding systems in manufacturing.

Employment Trends

The job demand and job growth statistics shown here were derived from job posts over the past year. Expected job growth projections are extrapolated from year-over-year job post listing history.

Job demand and job growth is expected at the following rates:

LocationGrowth
North Carolina9+4.7%
Nationwide223+7.3%

Skills

A professional in this position typically utilizes the following skills in the course of everyday work in this exciting and challenging field:

Baseline Skills

The following are baseline skills every Welding Process Engineer is expected to have in order to experience success in this field:

  • Communication Skills: The ability to convey information to another effectively and efficiently.
  • Problem Solving: Problem solving consists of using generic or ad hoc methods, in an orderly manner, for finding solutions to problems.
  • Microsoft Excel: Microsoft Excel is a spreadsheet developed by Microsoft for Windows, macOS, Android and iOS. It features calculation, graphing tools, pivot tables, and a macro programming language called Visual Basic for Applications.
  • Teamwork / Collaboration: Experience working in collaborative efforts with a team to achieve a common goal or to complete a task in the most effective and efficient way.
  • Microsoft Office: Microsoft Office is an office suite of applications, servers, and services developed by Microsoft.

Specialized Skills

These skills are specific to working in this career:

  • Welding: Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by causing fusion, which is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal.
  • Process Engineering: Process engineering focuses on the design, operation, control, optimization and Intensification of chemical, physical, and biological processes.
  • Manufacturing Processes: Experience working within and designing manufacturing processes to combine raw materials or components into a final product.
  • Process Improvement: A continual improvement process, also often called a continuous improvement process (abbreviated as CIP or CI), is an ongoing effort to improve products, services, or processes.
  • Mechanical Engineering: Mechanical Engineering, is the discipline that applies engineering, physics, and materials science principles to design, analyze, manufacture, and maintain mechanical systems.

Distinguishing Skills

Any Welding Process Engineer that possesses the following skills will stand out against the competition:

  • Process Equipment: A Process Equipment is designed or chosenequipmentperforming or operating a specific processing function and identified with a unique numberthat isincorporated in a finished plant facility.
  • Equipment Design: Manufacturing equipment is the platform for the operation of unit processes. Properly designed equipment is essential for the production of high-quality, cost-effective products. Equipment design is necessarily the broadest category of the six enabling technologies, since it ultimately serves as the vehicle to implement all of the other enabling technologies.
  • Design for Manufacture/Design for Assembly (DFM/DFA): Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture.
  • DMAIC: DMAIC (an acronym for Define, Measure, Analyze, Improve and Control) (pronounced d-MAY-ick) refers to a data-driven improvement cycle used for improving, optimizing and stabilizing business processes and designs.
  • Process Verification: Continued process verification (CPV) is the collection and analysis of end-to-end production components and processes data to ensure product outputs are within predetermined quality limits.

Salary Boosting Skills

A professional who wishes to excel in this career path may consider developing the following highly valued skills:

  • Metallurgy: Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are called alloys.
  • Manufacturing Engineering: Manufacturing Engineering is a branch of professional engineering concerned with the understanding and application of Engineering Procedures in Manufacturing Processes and Production Methods.
  • Materials Engineering: Working experience of Materials Engineering. The interdisciplinary field of materials science, also commonly termed materials science and engineering is the design and discovery of new materials, particularly solids.
  • Equipment Design: Manufacturing equipment is the platform for the operation of unit processes. Properly designed equipment is essential for the production of high-quality, cost-effective products. Equipment design is necessarily the broadest category of the six enabling technologies, since it ultimately serves as the vehicle to implement all of the other enabling technologies.
  • Materials Science: The interdisciplinary field of materials science, also commonly termed materials science and engineering, involves the discovery and design of new materials, with an emphasis on solids.

Experience

This position typically requires the following level of experience. The numbers presented in the pie charts below were derived from actual job posts over the past year. Not all job postings list experience requirements.

Experience Required%
0 to 2 years26%
3 to 5 years49%
6 to 8 years13%

Many of the programs offered through NC State are designed for working professionals who need additional credentials to enhance existing work experience.

Students who do not have the expected level of experience may wish to look into internship and employment opportunities.

Common Job Titles

It is possible to find work in this field in positions commonly listed as the following job titles:

  • Process Engineer
  • Senior Process Engineer
  • Principal Process Engineer
  • Weld Process Engineer
  • Laser Welding Process Engineer

Similar Occupations

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